Heat Treating Introduction
Heat Treatment is the controlled heating and cooling of metals to alter their physical and mechanical properties without changing the product shape. Heat treatment is sometimes done inadvertently due to manufacturing processes that either heat or cool the metal such as welding or forming.
Heat Treatment is often associated with increasing the strength of material, but it can also be used to alter certain manufacturability objectives such as improve machining, improve formability, restore ductility after a cold working operation. Thus it is a very enabling manufacturing process that can not only help other manufacturing process, but can also improve product performance by increasing strength or other desirable characteristics.
Steels are particularly suitable for heat treatment, since they respond well to heat treatment and the commercial use of steels exceeds that of any other material. Steels are heat treated for one of the following reasons:
- Material Modification
Common Heat Treatments
Softening: Softening is done to reduce strength or hardness, remove residual stresses, improve toughnesss, restore ductility, refine grain size or change the electromagnetic properties of the steel.
Restoring ductility or removing residual stresses is a necessary operation when a large amount of cold working is to be performed, such as in a cold-rolling operation or wiredrawing. Annealing – full Process, spheroidizing, normalizing and tempering – austempering, martempering are the principal ways by which steel is softened.
Hardening: Hardening of steels is done to increase the strength and wear properties. One of the pre-requisites for hardening is sufficient carbon and alloy content. If there is sufficient Carbon content then the steel can be directly hardened. Otherwise the surface of the part has to be Carbon enriched using some diffusion treatment hardening techniques.
Material Modification: Heat treatment is used to modify properties of materials in addition to hardening and softening. These processes modify the behavior of the steels in a beneficial manner to maximize service life, e.g., stress relieving, or strength properties, e.g., cryogenic treatment, or some other desirable properties, e.g., spring aging.
Sinotech offers an exceptionally wide range of secondary processes that are applied to metals formed in hot or cold processes. Sinotech’ Supplier Quality Engineers determine the availability of the process within the metal forming facility, as well as the quality. If the internal secondary processes do not meet Sinotech standards then the processes are carried out in Sinotech-audited and qualified off-site secondary processing facilities. Sinotech has audited, qualified and worked with QS-9000 and ISO certified secondary processing facilities in China, Taiwan and Korea for over 12 years. Sinotech is dedicated to managing your project on-site and delivering parts to you at lower prices but the same quality, service and terms as a domestic supplier.